Weihai Ruihe Railway Sleeper., Ltd.
En
The Flow-line Method and Characteristics of Double Block Sleeper

The Flow-line Method and Characteristics of Double Block Sleeper

The flow-line method adopts the combined double-block sleeper model and produces the sleepers on the assembly line according to the prescribed technological process.

To make a double block sleeper, a steel wire or bar is installed in a removable modular sleeper model, stretched, then filled with concrete and vibrated on a specially designed long gauge vibrator. After the vibration is completed, it is moved into the steam curing pit for wet and hot curing. After the concrete has hardened and reached a certain strength, loosen the steel wire or reinforcement and release the mold. This technology is mainly used in the production of prestressed concrete twin block sleeper in China.

The Flow-line Method and Characteristics of Double Block Sleeper

The Flow-line Method and Characteristics of Double Block Sleeper

The Flow-line Method and Characteristics of Double Block Sleeper

The process characteristics of the current sleeper assembly process in China are as follows:

1. Using the 2x5 combined model, 10 double-block concrete sleepers can be formed at one time. 2. In order to adapt to the 2 x 5 combined model, 1 x 5 combined vibration table is adopted, which is equivalent to each pair of parallel double-block sleeper cloth! A unit countertop.
3. The molding of concrete double-block sleeper adopts the technology of secondary vibration.
4. The twin-block sleeper assembly line generally adopts roller conveyance, forming an annular closed technological process, realizing the continuity and rhythm of the twin-block sleeper production process, and reducing the non-productive transportation in the workshop.
5. The current double-block sleeper assembly line has gradually developed into a multi-functional assembly line.

PROJECT
  • Argentina Belgrano Freight Railway Renovation Project

    Argentina Belgrano Freight Railway Renovation Project

    In July of 2015, Argentina representatives for Belgrano freight railway project came to visit Weihai Ruihe Railway Sleeper Co.,Ltd, and appointed Ruihe as the sole manufacturer of this project.With in...
  • Los Angeles Subway Renovation Project

    Los Angeles Subway Renovation Project

    In May of 2018, Ruihe plant started a business with SCJV from USA on the project of LA subway project. Ruihe is the only manufacturer to get the certificate of AC 157F-485 issued International Accredi...
Related News
  • Process Analysis of Double Block Sleeper

    Process Analysis of Double Block Sleeper

    Due to the "wet and hot curing" process of the flow line process is carried out in the maintenance pit with thousands of scattered parts. Pit loading and unloading operations are tedious and labor-intensive.
  • Introduction of Concrete Sleepers

    Introduction of Concrete Sleepers

    Crossties, also known as sleepers, are also a kind of railway accessories. But the materials used today are not just wood. So the crosstie is more scientific.